Pulsar Fusion |
UK's First Green Rocket

 

Design | New Product Development
Industry: Aerospace

The Challenge

Pulsar Fusion, the UK’s first green rocket company, needed to design and develop critical propulsion components for their rockets. The challenge was to produce parts that complied with strict space industry regulations, delivered optimal performance, and could be manufactured reliably. Given the highly technical nature of space propulsion, every component had to meet exacting standards while allowing for efficient prototyping and fabrication.

 

The Solution

We collaborated closely with Pulsar Fusion’s engineers to design, refine, and develop key propulsion components using detailed 3D CAD modeling. Our team conducted extensive research into space thrusters, sourcing suitable partners and materials to meet the required specifications. Iterative testing and feedback sessions were undertaken to validate the designs, ensuring regulatory compliance, performance optimization, and manufacturability. Components developed included the combustion chamber and nozzle, injector design, and water cooling system, all delivered with complete CAD files and a bill of materials ready for fabrication.

 

The Results

  • Delivery of fully engineered CAD models for combustion chambers, nozzles, injectors, and water cooling systems.

  • Designs validated for regulatory compliance and high-performance operation.

  • Collaboration with space engineers ensured designs were practical, precise, and manufacturable.

  • Enabled Pulsar Fusion to demonstrate their technology and expertise in green rocket propulsion.

  • A structured, research-driven approach that reduced risk in prototyping and fabrication.