Fitness & Sport Product Design & Development
From high-performance gear to next-gen fitness tech, we help innovators bring sports products to life through expert design and fast, functional prototyping.
Innovation in sports depends on precision, durability, and speed. At AME-3D, we collaborate with sports brands, start-ups, and performance engineers to develop custom equipment and gear that gives athletes an edge. Whether you’re working on a new piece of training kit, a fitness wearable, or an outdoor accessory, we bring the skills and tools to help turn concepts into competitive products.
With experience in sports product design, rapid prototyping, and custom 3D printing, we create components that are ergonomic, lightweight, and made to perform. Our agile process means faster iterations, fewer delays, and more confidence from first sketch to final product.
Quick Turnaround Times
High
Quality
In-House Design Team
Custom Finishing Options Available
Variety Of Material Selection
Prototypes, Development & End-Use Parts
End To End Development
UK-based ISO 9001:2015 Certified
Download an NDA here, and email it to info@ame-3d.co.uk if required before uploading parts or discussing project specifications.
Wearables & Smart Fitness Devices
We help develop enclosures, wristbands, clip-on sensors, and form-fitting housings for connected fitness tech. Designs are tested for comfort, movement, and real-world use — from the gym to the trail.
Our sports 3D printing process supports rapid prototyping, iterative testing, and small-batch production for pilot runs or investor presentations.
Performance Equipment & Training Aids
From speed training tools to ergonomic grips and strength accessories, we support the creation of products that enhance training and technique. Our focus is on comfort, durability, and form factor optimisation.
We offer sports equipment prototyping that helps you test ideas quickly and refine them through real-world use and athlete feedback.
Footwear and Insoles (Conceptual Prototyping)
We support early-stage design for performance footwear, including custom insoles, cleat components, or 3D-printed concept uppers. Great for demonstrating function, shape, and styling ahead of mass production.
Perfect for start-ups and design teams looking to validate ideas and secure investment with functional prototypes.
Outdoor & Adventure Gear Components
Tough environments demand tough products. We prototype custom brackets, mounts, and shell components for hiking, cycling, climbing, and action sports gear that needs to withstand the elements.
Using high-strength materials and smart design, we deliver components ready for test and trial — all without the tooling delays of traditional manufacturing.
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Custom Protective Gear & Accessories
From headgear inserts to shin pads, case enclosures to guards, we help develop protective components that balance comfort and resilience. Our design-led approach ensures optimal fit and use-case alignment.
Paired with our 3D printing services, we offer fast development of tailored protective equipment for specific sports or user groups.
Get In Touch With Our Experts
Got a STL/STEP File?
Submit it here for a quote.
Where to find us
+44 (0)1909 550 999
Momentum House, Church Lane, Sheffield, S25 2RG
Monday - Friday | 9AM - 5PM
